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Project Scope:

Plant 3D Modeling & Detailed Piping Engineering

This scope of work outlines the provision of comprehensive 3D modeling for the complete plant utilizing PDS software, in conjunction with detailed piping design and engineering services.

Required Inputs:

Successful execution of this project relies on the provision of the following critical documents and data:

• Piping Material Specifications (PMS)
• Process Flow Diagrams (PFDs)
• Piping and Instrumentation Diagrams (P&IDs)
• Equipment Drawings and Layouts

Project Deliverables:

Upon completion, the following key deliverables will be provided:

• PDS-Based 3D Plant Model
• Optimized Equipment Layout Drawings
• Detailed Piping Layout Drawings
• Piping Isometrics
• Electrical System Layouts
• Instrumentation System Layouts
• Bill of Quantities (BOQs)
• Piping Support Layouts and Detailed Drawings
• Fabrication Drawings for Specialized Supports

Project Status:

Currently Under Execution

Project Scope: EPCM Services for Continental Carbon India's Carbon Black Purification Plant

This scope of work details the provision of Engineering, Procurement, and Construction Management (EPCM) consultancy services for the comprehensive Carbon Black Purification Plant project at Continental Carbon India. Our services encompass the full project lifecycle, from initial engineering through to commissioning.

Key Services:

Our EPCM consultancy includes, but is not limited to, the following core services:

• Basic Engineering: Development of fundamental design principles and preliminary specifications for the entire plant.
• Detail Engineering: Comprehensive and in-depth engineering design, ensuring all technical specifications and detailed drawings are prepared for construction.
• Project Management: Strategic planning, execution, and oversight of all project phases to ensure timely and within-budget delivery.
• Site Supervision: On-site management and quality control to ensure construction and installation adhere to design specifications and safety standards.
• Commissioning: Support and oversight during the pre-operational testing and startup phases to ensure optimal plant performance.

Required Inputs

For the successful execution of this project, the following input is essential:

• Process Flow Diagram (PFD)

Project Deliverables

Upon completion of our services, the following key deliverables will be provided:

• Heat and Mass Balance Documentation
• Piping & Instrumentation Diagrams (P&IDs)
• General Plant Layouts
• Detailed Equipment Layouts
• Equipment Data Sheets
• Comprehensive Piping Detail Engineering Documentation
• Complete Electrical Engineering Documentation
• Complete Instrumentation Engineering Documentation
• Vendor Evaluation Reports
• Site Supervision Reports and Documentation

Project Highlight:

Project Commissioned: 2011

Project Scope: As-Built PDMS Model Correction & Documentation for FCCU, PPU, & DHDT Units

This scope of work details the comprehensive correction of the 3D PDMS model to reflect the as-built condition of the plant, specifically focusing on the FCCU, PPU, and DHDT units, along with the extraction of updated layouts and isometrics.

Key Services:

Our services for this project include:

• 3D PDMS Model Correction: Updating the existing 3D PDMS model to accurately represent the as-built condition of the plant.
• Extraction of Layouts & Isometrics: Generating precise piping layouts and isometrics based on the corrected as-built model.
• Unit Focus: Services were specifically applied to the Fluid Catalytic Cracking Unit (FCCU), Polypropylene Unit (PPU), and Diesel Hydrotreater (DHDT).

Required Inputs: 

For the successful execution of this project, the following inputs were utilized:

• Existing 3D PDMS Model
• Construction Drawings
• Piping & Instrumentation Diagrams (P&IDs)
• Equipment Layouts
• Equipment Drawings
• Civil & Structural (C&S) Drawings

Project Deliverables:

Upon completion of this project, the following key deliverables were provided:

• Updated 3D PDMS Model for FCCU, PPU, & DHDT Units
• As-Built Piping Layout Drawings
• As-Built Piping Isometrics

Project Highlights:

This project successfully involved approximately 8,000 lines of modification, completed in 3 months, ahead of the targeted 3.5-month schedule.